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Filter Regulator AW20 to 60-B, Filter Regulator With Backflow Function AW20K to 60K-B (AW40-04BD-2-B-X465A)

Filter Regulator AW20 to 60-B, Filter Regulator With Backflow Function AW20K to 60K-B AW40-04BD-2-B-X465A

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Filter regulators and filter regulators with backflow function, with both filter and regulator integrated in one unit.
[Features]
· Helps save on space, and requires less piping.

(i)Caution

  • Refer to the catalog for details on product specifications.
  • The products shown in the image are representative. CAD data is not supported for some model numbers.

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Part Number

Configured Part Number is shown.

AW40-04BD-2-B-X465A

Filter Regulator AW20-B To AW60-B And Filter Regulator With Backflow Function AW20K-B To AW60K-B Details

AW20-B/AW20K-B: product images

AW20-B/AW20K-B: product images

AW40-B/AW40K-B: product images

AW40-B/AW40K-B: product images

Filter Regulator AW20-B To AW60-B And Filter Regulator With Backflow Function AW20K-B To AW60K-B Specifications

ModelAW20-BAW30-BAW40-BAW40-06-BAW60-B
Piping connection port diameter1/8, 1/41/4, 3/81/4, 3/8, 1/23/43/4, 1
Pressure gauge connection port size Note 1)1/8
Applicable fluidsAir
Ambient temperature and working fluid temperature Note 2)-5 to 60°C (no freezing)
Proof pressure1.5 MPa
Maximum operating pressure1.0 MPa
Set pressure range0.05 to 0.85 MPa
Filtration5 mm
Drain capacity (cm3)82545
Case materialsPolycarbonate
Bowl guardSemi-standard (steel)Standard equipment (polycarbonate)
StructureRelieving type
Weight (kg)0.200.360.660.722.05

Note 1) For the specification with the square embedded type pressure gauge and the specification with the digital pressure switch, there are no pressure gauge connection screws.
Note 2) With a digital pressure switch: −5 to 50°C.

Options / Part No.

Option specificationPNP output / Wiring top entry
AW20(K)-BAW30(K)-BAW40(K)-BAW40(K)-06-BAW60(K)-B
Bracket assembly Note 1)AW23P-270ASAR33P-270ASAR43P-270ASAW62P-270AS
Set nutAR23P-260SAR33P-260SAR43P-260S-Note 2)
Pressure gaugeRound-type Note 3)StandardG36-10-□01G46-10-□01
0.02 to 0.2‑MPa settingG36-4-□01G46-4-□01
Round-type Note 3)
(with color zone)
StandardG36-10-□01-LG46-10-□01-L
0.02 to 0.2‑MPa settingG36-4-□01-LG46-4-□01-L
Square Note 4)
embedded type
StandardGC3-10AS [GC3P-010AS (pressure gauge cover only)]
0.02 to 0.2‑MPa settingGC3-4AS [GC3P-010AS (pressure gauge cover only)]
Digital pressure switch Note 5)NPN output / Wiring bottom entryISE35-N-25-MLA [ISE35-N-25-M (main switch unit only)]
NPN output / Wiring top entryISE35-R-25-MLA [ISE35-R-25-M (main switch unit only)]
PNP output / Wiring bottom entryISE35-N-65-MLA [ISE35-N-65-M (main switch unit only)]
PNP output / Wiring top entryISE35-R-65-MLA [ISE35-R-65-M (main switch unit only)]

Note 1) Assembly of a bracket and set nuts.
 The AW60(K)-B has mounting screws (2 pcs.) included.
Note 2) Consult separately with the manufacturer regarding the set nuts for the AW60(K)-B.
Note 3) The □ in the part numbers for round-type pressure gauges indicates the connection thread type.
 Insert no symbol for Rc, and use "N" for NPT.
 Contact the manufacturer regarding the supply of psi unit specification pressure gauges.
Note 4) Including O-ring (1 pc.) and mounting screws (2 pcs.).
 [ ]: Pressure gauge cover only.
Note 5) In addition to the pressure switch, it also includes a lead wire with connector (2 m), adapter, lock pin, O-ring (1 pc.) and mounting screws (2 pcs.).
 [ ]: Switch unit only.
 If mounting a pressure switch to the AW60(K)-B, a separate special mounting adapter (pressure switch adapter assembly: AW63P-310AS),
and special mounting screws (M3 × 0.5 × 14) (delivered together with the mounting adapter) are required.

Bowl assembly / Part number

Case materialsDrain
discharge mechanism
Drain exhaust portOtherModel
AW20-BAW30-BAW40-BAW40-06-BAW60-B
Polycarbo
-nate
Manual dischargeWith drain cock-C2SF-A--
With bowl guardC2SF-C-AC3SF-AC4SF-A
Drain cock, with barb fittingWith bowl guard-C3SF-W-AC4SF-W-A
With drain guide
(without valve function)
-C2SF□-J-A--
With bowl guardC2SF□-CJ-AC3SF□-J-AC4SF□-J-A
Automatic discharge Note)
(auto drain)
Normally closed (N.C.)-AD27-A--
With bowl guardAD27-C-AAD37□-AAD47□-A
Normally open (N.O.)With bowl guard-AD38□-AAD48□-A
NylonManual dischargeWith drain cock-C2SF-6-A--
With bowl guardC2SF-6C-AC3SF-6-AC4SF-6-A
Drain cock, with barb fittingWith bowl guard-C3SF-6W-AC4SF-6W-A
With drain guide (without valve function)-C2SF□-6J-A--
With bowl guardC2SF□-6CJ-AC3SF□-6J-AC4SF□-6J-A
Automatic discharge Note)
(auto drain)
Normally closed (N.C.)-AD27-6-A--
With bowl guardAD27-6C-AAD37□-6-AAD47□-6-A
Normally open (N.O.)With bowl guard-AD38□-6-AAD48□-6-A
MetalManual dischargeWith drain cock-C2SF-2-AC3SF-2-AC4SF-2-A
With level gauge-C3LF-8-AC4LF-8-A
With drain guide
(without valve function)
-C2SF□-2J-AC3SF□-2J-AC4SF□-2J-A
With level gauge-C3LF□-8J-AC4LF□-8J-A
Automatic discharge Note)
(auto drain)
Normally closed (N.C.)-AD27-2-AAD37□-2-AAD47□-2-A
With level gauge-AD37□-8-AAD47□-8-A
Normally open (N.O.)--AD38□-2-AAD48□-2-A
With level gauge-AD38□-8-AAD48□-8-A

Note) Minimum operating pressure - N.O. Type: 0.1 MPa (AD38-A, AD48-A); N.C. Type: 0.1 MPa (AD27-A), and 0.15 MPa (AD37-A, AD47-A).
 The bowl assembly comes with a bowl seal. The □ in the bowl assembly part number indicates a tubing thread type (applicable tubing for an auto drain).
 No indication is necessary for Rc thread; however, indicate N for NPT thread, and F for G thread. (For auto drain, Nil: ø10 [diameter 10 mm]; N: ø3/8 [diameter 3/8]")
Please consult with manufacturer separately regarding psi and °F unit display specifications.

Model Number Notation

Model number example

Model number example

-CodeContents(1)
Body size
20304060
(2)With backflow functionNo symbolWithout backflow function
K Note 1)With backflow function
(3)Screw TypeNo symbolRc
N Note 2)NPT
F Note 3)G
(4)Piping connection port diameter011/8---
021/4-
033/8--
041/2---
063/4--
101---
(5)Note 4) OptionaMountingNo symbolWithout optional mounting parts
B Note 5)With Bracket
HWith set nut (for panel mount)-
bFloat type
auto drain
No symbolWithout auto drain
C Note 6)N.C. (Normally Closed) Drain port is closed when no pressure is applied
D Note 7)N.O. (Normally Open) Drain port is open when no pressure is applied-
cPressure gauge Note 8)No symbolWithout pressure gauge
ESquare embedded-type pressure gauge (with limit indicator)
GRound-type pressure gauge (with limit indicator)
MRound-type pressure gauge (with color zone)
Digital Note 9)
Pressure switch
E1Output: NPN output / Lead wire electrical entry: wiring bottom entry
E2Output: NPN output / Lead wire electrical entry: wiring top entry
E3Output: PNP output / Lead wire electrical entry: wiring bottom entry
E4Output: PNP output / Lead wire electrical entry: wiring top entry
(6)Semi-standarddSet pressure Note 10)No symbol0.05 to 0.85‑MPa setting
10.02 to 0.2‑MPa setting
eCaseNo symbolPolycarbonate bowl
2Metal bowl
6Nylon bowl
8Metal bowl with level gauge-
CWith bowl guard-Note 12)-Note 12)-Note 12)
6CWith bowl guard (nylon bowl)-Note 13)-Note 13)-Note 13)
fDrain
port Note 14)
No symbolWith drain cock
J Note 15)Drain guide 1/8---
Drain guide 1/4-
W Note 16)Drain cock with barb fitting-
-CodeContents(1)
Body size
20304060
(6)Semi-standardgExhaust mechanismNo symbolRelieving type
NNon-relieving type
hFlow directionNo symbolFlow direction: left → right
RFlow direction: right → left
iPressure unitNo symbolName plate, bowl caution plate and pressure gauge units: MPa
Z Note 17)Name plate, bowl caution plate and pressure gauge units: psi, °FNote 19)Note 19)Note 19)Note 19)
ZA Note 18)Digital pressure switch: with unit selection functionNote 20)Note 20)Note 20)Note 20)

Note 1) Set the inlet pressure to at least 0.05‑MPa higher than the set pressure.
Note 2) Drain guide is NPT1/8 (applicable to the AW20(K)-B); and NPT1/4 (applicable to the AW30(K)-B to AW60(K)-B). The auto drain port comes with ø3/8" one-touch fitting (applicable to the AW30(K)-B to AW60(K)-B).
Note 3) Drain guide is G1/8 (applicable to the AW20(K)-B); and G1/4 (applicable to the AW30(K)-B to AW60(K)-B).
Note 4) Options B, G, H, M are not assembled and are supplied loose at the time of shipment.
Note 5) Set nuts are included with the bracket. (Applicable to the AW20(K)-B to AW40(K)-B). The AW60(K)-B has mounting screws (2 pcs.) included.
Note 6) When pressure is not applied, condensate which does not start the auto drain mechanism will remain in the drain bowl. Therefore manual release before ending operations is recommended.
Note 7) If the compressor used is small (0.75 kW, discharge flow rate is less than 100 L/min [ANR]), air leakage from the drain cock may occur when operations start. As such an N.C. type is recommended.
Note 8) When the pressure gauge is attached, a 1.0‑MPa specification will be fitted for standard (0.85‑MPa setting) type; 0.4 MPa for the 0.2‑MPa type.
Note 9) When choosing with H (panel mount), the installation space for lead wires will not be secured. In this case, select "wiring top entry" for the electrical entry.
Note 10) Pressure can be set higher than the specification pressure in some cases, but use with the pressure within the specified range.
Note 11) For chemical resistance of the bowl, refer to the table below "Effects of atmosphere of organic solvents and chemicals and where these elements are likely to adhere to the equipment. Chemical data for substances causing degradation (Reference)."
Note 12) A bowl guard is provided as standard (polycarbonate).
Note 13) A bowl guard is provided as standard (nylon).
Note 14) Float type auto drain: Cannot be selected in combination with C, D.
Note 15) Does not include a valve function.
Note 16) Metal bowl: Cannot be selected in combination with 2, 8.
Note 17) Thread type: NPT is applicable. Under new Japanese measurement laws, this product is only available for sale outside of Japan (SI units are used in Japan). Round-type pressure gauge (with color zone): cannot be used in combination with M. Available on request as separate, special order. The digital pressure switch, which has the unit selection function, has an default setting of psi.
Note 18) Options: E1, E2, E3, E4. Under new Japanese measurement laws, this product is only available for sale outside of Japan (SI units are used in Japan).
Note 19) ○ is for thread type NPT only.
Note 20) △: Combination available for options E1, E2, E3, E4.

Effects of atmosphere of organic solvents and chemicals and where these elements are likely to adhere to the equipment. Chemical data for substances causing degradation (Reference)

TypeChemical nameApplication examplesMaterials
PolycarbonateNylon
AcidHydrochloric acid
Sulfuric acid, Phosphoric acid
Chromic acid
Acid washing liquid for metalsPossible use×
AlkalineSodium hydroxide (caustic soda)
Potassium hydroxide
Calcium hydroxide
Ammonia water
Sodium carbonate
Degreasing of metals
Industrial salts
Water-soluble cutting oil
×
Inorganic saltsSodium sulfide
Potassium nitrate
Sodium sulfate
-×Possible use
Chlorinated solventsCarbon tetrachloride
Chloroform
Ethylene chloride
Methylene chloride
Cleansing liquid for metals
Printing ink
Dilution
×Possible use
Aromatic seriesBenzene
Toluene
Paint thinner
Coatings
Dry cleaning
×Possible use
KetoneAcetone
Methyl ethyl ketone
Cyclohexane
Photographic film
Dry cleaning
Textile industries
××
AlcoholEthyl alcohol
IPA
Methyl alcohol
Antifreeze
Adhesive
Possible use×
OilGasoline
Kerosene
-×
EsterPhthalic acid dimethyl
Phthalic acid diethyl
Acetic acid
Synthetic oil
Anti-rust additives
×
EtherMethyl ether
Ethyl ether
Brake oil additives×
AminoMethyl aminoCutting oil
Brake oil additives
Rubber accelerator
××
OtherThread-lock fluid
Seawater
Leak tester
-×Possible use

○: Essentially safe △: Some effects may occur ×: Effects will occur

  • *When the above factors are present, or if there is some doubt, use a metal bowl for safety.

Structural Drawings

AW20(K)-B: structural drawings

AW20(K)-B: structural drawings

AW30(K)-B/AW40(K)-B: structural drawings

AW30(K)-B/AW40(K)-B: structural drawings

AW60(K)-B: structural drawings

AW60(K)-B: structural drawings

AW20K-B to AW60K-B (Filter Regulator With Backflow Function): structural drawings

AW20K-B to AW60K-B (Filter Regulator With Backflow Function): structural drawings

Component Parts

NumberPart nameMaterialsModelAdditional notes
1BodyDie-cast aluminumAW20-B AW60-BUrban white
2BonnetPolyacetalAW20-B to AW40-BUrban white
Die-cast aluminumAW60-BUrban white
3HousingDie-cast aluminumAW60-BUrban white

Replacement Parts

NumberPart nameMaterialsPart number
AW20(K)-BAW30(K)-BAW40(K)-BAW40(K)-06-BAW60(K)-B
4Valve assemblyBrass, HNBRAW20P-340ASAW30P-340ASAW40P-340ASAW60P-090AS
5Filter elementNon‐woven fabricAF20P-060SAF30P-060SAF40P-060SAW60P-060S
6Diaphragm assemblyWeatherable NBRAR20P-150ASAR30P-150ASAR40P-150ASAR50P-150AS
7Bowl sealNBRC2SFP-260SC32FP-260SC42FP-260S
8Bowl assembly Note 1)PolycarbonateC2SF-AC3SF-ANote 2)C4SF-ANote 2)
9Check valve assembly Note 3)-AR23KP-020AS

Note 1) The bowl assembly includes a bowl O-ring. Contact the manufacturer separately for psi, °F unit display specifications.
Note 2) Bowl assembly for the AW30(K)-B to AW60(K)-B models comes with a bowl guard (made of polycarbonate).
Note 3) Check valve assembly is applicable only for specifications with the backflow function (AW20(K)-B to AW60(K)-B). Assembly consisting of a check valve cover, check valve body and mounting screws (2 pcs.).

Filter Regulator AW20-B To AW60-B And Filter Regulator With Backflow Function AW20K-B To AW60K-B Dimensions

AW20(K)-B

 

(Unit: mm)

 

AW20(K)-B: dimensional drawings

AW20(K)-B: dimensional drawings

AW30(K)-B to AW40(K)-06-B

 

(Unit: mm)

 

AW30(K)-B to AW40(K)-06-B: dimensional drawing

AW30(K)-B to AW40(K)-06-B: dimensional drawing

AW60(K)-B

 

(Unit: mm)

 

AW60(K)-B: dimensional drawing

AW60(K)-B: dimensional drawing

 

(Unit: mm)

 

OptionSquare embedded type pressure gaugeDigital pressure switchRound-type pressure gaugeRound-type pressure gauge (with color zone)
Compatible modelsAW20(K)-BAW20(K)-BAW30(K)-B to AW60(K)-B
Option / Semi-standard specificationsWith auto-drain (N.C.)Metal bowlWith drain guideMetal bowl with drain guideWith auto-drain (N.O./N.C.)
Compatible modelsAW30(K)-B to AW60(K)-B
Option / Semi-standard specificationsMetal bowlMetal bowl with drain guideMetal bowl with level gaugeMetal bowl with drain guide with level gaugeWith drain guideDrain cock with barb fitting

 

(Unit: mm)

 

ModelStandard specification
P 1P 2ABC Note)DEFGJK
AW20(K)-B1/8, 1/41/84087.672.426-M28 × 140265
AW30(K)-B1/4, 3/81/853115.185.629.430M38 × 1.55529.43.5
AW40(K)-B1/4, 3/8, 1/21/870147.191.737.338.4M42 × 1.58037.31.5
AW40(K)-06-B3/41/875149.193.237.338.4M42 × 1.58037.31.2
AW60(K)-B3/4, 11/895234.1175.543.347.5-3043.33.2
ModelOption specification
Square type pressure gaugeDigital
pressure switch
Round-type pressure gaugeRound-type pressure gauge
(with color zone)
HJHJHJHJ
AW20(K)-B□2827□27.837.5ø37.5 (diameter 37.5 mm)62.5ø37.5 (diameter 37.5 mm)63.5
AW30(K)-B□2830.4□27.840.9ø37.5 (diameter 37.5 mm)65.9ø37.5 (diameter 37.5 mm)66.9
AW40(K)-B□2838.3□27.848.8ø42.5 (diameter 42.5 mm)74.8ø42.5 (diameter 42.5 mm)74.8
AW40(K)-06-B□2838.3□27.848.8ø42.5 (diameter 42.5 mm)74.8ø42.5 (diameter 42.5 mm)74.8
AW60(K)-B□2844.3□27.861.3ø42.5 (diameter 42.5 mm)80.8ø42.5 (diameter 42.5 mm)80.8
ModelOption specification
Bracket mounting dimensionsPanel mountWith auto drain
MNQRSTUVWYZB
AW20(K)-B303443.95.415.4552.329.728.5146104.9
AW30(K)-B414045.86.58532.331.138.5197156.8
AW40(K)-B5054548.510.5702.335.542.5217186.9
AW40(K)-06-B505455.58.510.5702.33742.5217188.9
AW60(K)-B706665.81113903.2----273.9
ModelSemi-standard specifications
With barb
fittings
With drain guideMetal
bowl
Metal bowl
with drain guide
Metal bowl
with level gauge
Metal bowl with level gauge
with drain guide
BBBBBB
AW20(K)-B-91.487.493.9--
AW30(K)-B123.6121.9117.6122.1137.6142.1
AW40(K)-B155.6153.9149.6154.1169.6174.1
AW40(K)-06-B157.6155.9151.6156.1171.6176.1
AW60(K)-B240.9242.6236.6241.1256.6261.1

Note) The dimension C is the length when the filter regulator knob (handle) is unlocked.

Part Number
AW40-04BD-2-B-X465A
Part NumberStandard Unit PriceMinimum order quantityVolume DiscountDays to ShipConnection Dia. Case Material Case Guard Exhaust Structure Flow Direction Drain Cock Pressure Gauge Size of Body Set Pressure Drain Outlet Pressure Unit Made to order specifications Filter regulator backflow function Accessories

-

1 Piece(s) Quote Rc1/2[Metal] Metal CasePresenceRelief type[Standard Flow (Left to Right)] Standard Flow (Left to Right)[Auto/Manual] N.O. (Normally Open) at non-pressurized with drain emissionsNo (No Pressure Port Plug)400.05 to 0.85 MPaWith drain cockProduct name plate, case caution display, pressure gauge unit notation: MPaWith digital pressure switch (NPN output)NoneWith Bracket

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  1. 1

Basic Information

Regulator Unit Combination Filter Regulator Filter, Filtration Level 5μm Compressed Air Quality General Dry Air
Max. Operating Pressure(MPa) 1

Please check the type/dimensions/specifications of the part AW40-04BD-2-B-X465A in the Filter Regulator AW20 to 60-B, Filter Regulator With Backflow Function AW20K to 60K-B series.

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MYR 295.32

1 Piece(s) 21 Day(s) Rc1/8[Metal] Metal CaseNoRelief type[Standard Flow (Left to Right)] Standard Flow (Left to Right)[Manual] ManualNo (No Pressure Port Plug)200.05 to 0.85 MPaWith drain cockProduct name plate, case caution display, pressure gauge unit notation: MPaNoneNoneNone

MYR 295.32

1 Piece(s) 21 Day(s) Rc1/8[Metal] Metal CaseNoNon-relief type[Standard Flow (Left to Right)] Standard Flow (Left to Right)[Manual] ManualNo (No Pressure Port Plug)200.05 to 0.85 MPaWith drain cockProduct name plate, case caution display, pressure gauge unit notation: MPaNoneNoneNone

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1 Piece(s) Quote Rc1/8[Plastic] Nylon CaseNoRelief type[Standard Flow (Left to Right)] Standard Flow (Left to Right)[Manual] ManualNo (No Pressure Port Plug)200.05 to 0.85 MPaWith drain cockProduct name plate, case caution display, pressure gauge unit notation: MPaNoneNoneNone

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1 Piece(s) Quote Rc1/2[Metal] Metal CasePresenceNon-relief type[Standard Flow (Left to Right)] Standard Flow (Left to Right)[Auto/Manual] N.O. (Normally Open) at non-pressurized with drain emissionsNo (No Pressure Port Plug)400.05 to 0.85 MPaWith drain cockProduct name plate, case caution display, pressure gauge unit notation: MPaNoneNoneWith Bracket

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1 Piece(s) Quote Rc1/2[Plastic] Nylon CasePresenceRelief type[Standard Flow (Left to Right)] Standard Flow (Left to Right)[Auto/Manual] N.O. (Normally Open) at non-pressurized with drain emissionsNo (No Pressure Port Plug)400.05 to 0.85 MPaWith drain cockProduct name plate, case caution display, pressure gauge unit notation: MPaNoneNoneWith Bracket

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1 Piece(s) Quote Rc1/2[Metal] Metal Case with Level GaugePresenceRelief type[Standard Flow (Left to Right)] Standard Flow (Left to Right)[Auto/Manual] N.O. (Normally Open) at non-pressurized with drain emissionsNo (No Pressure Port Plug)400.05 to 0.85 MPaWith drain cockProduct name plate, case caution display, pressure gauge unit notation: MPaNoneNoneWith Bracket

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