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Ionizer IZS40/41/42 Series (IZS42-2500-10B)

Ionizer IZS40/41/42 Series IZS42-2500-10B

[Features]
· Reduced maintenance and adjustment work due to auto balance sensor.
· Uses low-maintenance emitter cartridges.
· Standard type IZS40
 Simple operation, just power on to use.
· Feedback sensor type IZS41
 Feedback sensor provides high-speed ionization.
· Dual AC type IZS42
 Uses dual AC method to reduce electrical potential amplitude of workpiece.

(i)Caution

  • Please refer to the manufacturer's catalog for specification details.
  • The products shown in the image may be representative images only. Please refer to the manufacturer's catalog for shape details.

PDF

Part Number

Configured Part Number is shown.

IZS42-2500-10B

Ionizer, IZS40/IZS41/IZS42 Series Specifications

Ionizer ModelIZS40IZS41-□□ (NPN)IZS41-□□P (PNP)IZS42-□□ (NPN)IZS42-□□P (PNP)
Ion Generation MethodCorona discharge type
Voltage Application MethodAC, DCAC, Sensing AC, DCDual AC
Applied Voltage±7,000 V±6,000 V
Offset Voltage*Within ±30 V
Air PurgeFluidAir (clean dry air)
Operating Pressure0.5 MPa or less
Proof Pressure0.7 MPa
Connecting Tube Diameterø6 (diameter 6 mm), ø8 (diameter 8 mm), ø10 (diameter 10 mm)
Current Consumption330 mA or less440 mA or less (Sensing AC, Automatic run / Manual run: 480 mA or less)700 mA or less (Automatic run / Manual run: 740 mA or less)
Power Supply Voltage21.6 V DC to 26.4 V DC (24 V DC ±10% or less)
Power Supply Voltage with Transition Wiring-24 V DC to 26.4 V DC
Input SignalDischarge Stop Signal-Connected to 0 V
Voltage range: 5 V DC or less
Current consumption: 5 mA or less
Connected to +24 V
Voltage range: 19 V DC to power supply voltage
Current consumption: 5 mA or less
Connected to 0 V
Voltage range: 5 V DC or less
Current consumption: 5 mA or less
Connected to +24 V
Voltage range: 19 V DC to power supply voltage
Current consumption: 5 mA or less
Maintenance Detection Signal
Output SignalMaintenance Detection Signal-Max. load current: 100 mA
Residual voltage: 1 V or less
(load current at 100 mA)
Max. applied voltage: 26.4 V DC
Max. load current: 100 mA
Residual voltage: 1 V or less
(load current at 100 mA)
Max. load current: 100 mA
Residual voltage: 1 V or less
(load current at 100 mA)
Max. applied voltage: 26.4 V DC
Max. load current: 100 mA
Residual voltage: 1 V or less
(load current at 100 mA)
Error Signal
FunctionIncorrect high-voltage discharge detection
(Ion discharge stops during detection)
Offset voltage control with the built-in sensor, maintenance detection, incorrect high-voltage discharge detection (stops discharge during detection), ion discharge stop input, transition wiring, remote controller (sold separately), external sensor connection
Effective De-ionizing Distance50 to 2,000 mm50 to 2,000 mm(Sensing AC mode: 200 to 2,000 mm, Manual run / Automatic run: 100 to 2,000 mm)50 to 2,000 mm
(Manual run / Automatic run: 100 to 2,000 mm)
Ambient Operating Temperature and Fluid Operating Temperature0 to 40°C
Ambient Humidity35 to 80% RH (with no condensation)
MaterialBody cover: ABS, Emitter cartridge: PBT, Emitter: tungsten, single crystal silicon
Impact Resistance100 m/s2
Standards/DirectiveCE (EMC Directive: 2004/108/EC)

*When the air purge is performed between a charged object and an ionizer at a distance of 300 mm.

Dimensional Outline Drawing

 

(Unit: mm)

 

Ionizer/IZS40 dimensional drawing

Ionizer/IZS40 dimensional drawing

A Dimension

  • Compatible Tube O.D. 6 mm: 13 mm
  • Compatible Tube O.D.8 mm: 15 mm
  • Compatible Tube O.D.10 mm: 22 mm

N: (number of emitter cartridges, L: Dimension

Part No.nL (mm)
IZS40-3405340
IZS40-4006400
IZS40-4607460
IZS40-5809580
IZS40-64010640
IZS40-82013820
IZS40-1120181,120
IZS40-1300211,300
IZS40-1600261,600
IZS40-1900311,900
IZS40-2320382,320
IZS40-2500412,500

 

(Unit: mm)

 

End Bracket / IZS40-BE dimensional drawing

End Bracket / IZS40-BE dimensional drawing

Structure Drawing

IZS40 Series structure drawing

IZS40 Series structure drawing

IZS41/IZS42 Series structure drawing

IZS41/IZS42 Series structure drawing

No.Name
1Ionizer
2Emitter cartridge
3Single-action fitting
4End bracket
5Intermediate bracket
6Feedback sensor
7Auto balance sensor [high accuracy type]
8Power supply cable (for IZS40)
9Power supply cable (for IZS41/42)

IZS40 Wiring

Wire cables according to the circuitry and wiring chart.

  • 1.Grounding of F.G. (signal name) cable
    Ensure that the F.G. cable is grounded with a ground resistance of 100Ω or less. The signal name F.G. shown in the wiring chart is used as a reference electric potential for de-ionization. If the ground terminal is not properly grounded, the optimal offset voltage cannot be attained and it may cause equipment failure. Ensure that the F.G. cable is grounded with a ground resistance of 100Ω or less.
  • 2.Connection circuit ("POWER" connector)
    e-CON is used as the connector part for IZS40 wiring. Connector with cable and without cable may be selected during the power supply cable selection when placing an order. When only e-CON is required, order as a part. (*Cable should be acquired by the customer.)

Wiring Chart

Number Stamped on ConnectorSignal NameDescription
124 V DCConnect power supply to operate ionizer.
20 V
3F.G.Ensure grounding with a ground resistance of 100Ω or less to use as a reference electric potential for ionizer.
If not grounded, performance cannot be obtained and equipment failure could also occur.
4-Unused

IZS40 Connection Circuit

Ionizer (IZS40) connection circuit diagram

Ionizer (IZS40) connection circuit diagram

  • *Ground with a ground resistance of 100Ω or less.
  • *If cables are supplied by the customer, the color of the cables in the diagram may change according to the color of the cables used by the customer.

IZS41/IZS42 Wiring

Detailed image of IZS41/IZS42 connector housing pins

Detailed image of IZS41/IZS42 connector housing pins

Wiring Chart

Pin No.Cable ColorCable SizeSignal NameSignal DirectionDescription
A1BrownAWG20
AWG28
+24 V DCINConnect power supply to operate ionizer.
B1
A2Blue0 VIN
B2
A3GreenF.G.-Ensure grounding with a ground resistance of 100Ω or less to use as a reference electric potential for ionizer.
If not grounded, performance cannot be obtained and equipment failure could also occur.
B3Yellow-greenDischarge Stop SignalINInput signal to turn ion discharge ON/OFF.
NPN specification: Stop ion discharge by connecting to 0 V. (Starts discharging ion when disconnected)
PNP specification: Stop ion discharge by connecting to +24 V DC. (Starts discharging ion when disconnected)
A4GrayMaintenance Detection SignalINInput signal when determining the necessity of electrode maintenance.
B4YellowMaintenance Detection SignalOUT (A-contact)Turns ON when electrode is dirty and requires cleaning.
A5PurpleError SignalOUT (Contact point B)Turns OFF when there is an abnormality with power supply, ion discharge, the connected sensor or CPU operation.
(ON when there are no abnormalities)
B5WhiteUnused--

*Refer to catalog for cable specifications.

Frequencies

Switch Set No. of Frequency SelectedFrequency Hz, remote controller settings
IZS40IZS41IZS42
01Remote controller*Remote controller*
1310.1
2530.5
3851
410103
515155
6202010
7303015
8DC+DC+20
9DC-DC-30

*Set when using remote controller.

IZS41/IZS42 Wiring Circuit

NPN specification wiring circuit diagram

NPN specification wiring circuit diagram

*Ground with a ground resistance of 100Ω or less.

PNP specification wiring circuit diagram

PNP specification wiring circuit diagram

*Ground with a ground resistance of 100Ω or less.

Specific Product Precautions

  • *This product is intended for use with general factory automation (FA) equipment.
    If considering using the product for other applications (especially those stipulated in the Safety Instructions), contact SMC beforehand.
  • *Use this product within the specified voltage and temperature range.
    Using outside of the specified voltage may cause malfunction, damage, electric shock or fire.
  • *Use clean compressed air as fluid (air quality class 2.6.3 or greater according to ISO8573-1:2001 is recommended).
    Never use flammable gas or explosive gas as the fluid. This may cause fire or an explosion. Consult with SMC regarding use of any fluids other than compressed air.
  • *This product is not an explosion-proof structure.
    Never use this product in locations where a dust explosion may occur or in an atmosphere where flammable or explosive gases are used. This may cause fire.
  • *This product is not available with clean specification.
    This product is not washed. When taking into a clean room, flush for several minutes and confirm the required level of cleanliness before use. Minute particles are generated due to emitter wear during ionizer operation.
  • *Refer to the catalog for further information on this product.
Part Number
IZS42-2500-10B
Part NumberStandard Unit PriceMinimum order quantityVolume DiscountDays to ShipType Indicators Additional Function Ion Balance Ion Balance Adjusting Function Power Supply Accessories/options: ordered separately I/O specifications Model Bar length
(mm)
Emitter cartridge type Emitter material Single-action fittings Sensor Custom-made specifications Compatible

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