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Phoenix Series PSE Insert for Shoulder (ZDKT11T308SR-GR-XC3020)

Phoenix Series PSE Insert for Shoulder ZDKT11T308SR-GR-XC3020

OSG

OSG

Insert for shoulder milling cutter series, PSE. The insert material and chip breaker shape can be selected according to the work material and machining mode.

PDF

Part Number

Configured Part Number is shown.

ZDKT11T308SR-GR-XC3020

Product features and specifications

Basic specifications and features of the product

High precision insert

"Bottom roughness"
Tool: PSE11R032SS32-5S (ZDKT11T304SR-GM XP3035) · Work material: S50C
Cutting conditions: Vc = 180 m/minute, fz = 0.1 mm/t, ap = 0.1 mm ae = 25.6 mm
Result: PSE exhibited good bottom surface roughness performance, with Ra: 0.5 µm or less, and Rz: 4 µm or less
"Side processing step"
Tool: PSE15R032SS32-3S (ZDKT150508SR-GM XP3035) · Work material: S50C
Cutting conditions: Vc = 180 m/minute, fz = 0.1 mm/t, ap = 5 mm, ae = 0.2 mm
Result: The step was 10 µm (actual value), and the performance on the side machining step was demonstrated.
Specification 1 of Phoenix series, PSE insert for shoulder milling

Bottom roughness

Specification 2 of Phoenix series, PSE insert for shoulder milling

PSE / other company's product A / other company's product B

Performance/test information

Long lifespan machining of Inconel 718 (45HRC)

Machining was possible under conditions 50% higher than those for conventional tools. Furthermore, the durability was more than doubled, the wear was normal, and continuous processing was possible.

Tools to usePSE11R032SS32-5S (φ32 × 5 flutes)Products made by other manufacturers
Insert used
(grade)		ZDKT11T308ER-SM
(XC5040)		Carbide coating insert
Work materialInconel 718 (45HRC)
Cutting speed30 m/min (298 minutes^-1)25 m/minute (248 minutes^-1)
Feed speed120 mm/minute (0.08 mm/t)80 mm/minute (0.08 mm/t)
Depth of cutap = 1 mm, ae = 20 mmap = 1 mm, ae = 20 mm
Cutting OilWater-soluble cutting oil
Machine usedVertical machining center (BT40)
Performance test 1 of Phoenix series, PSE insert for shoulder milling

Cutting edge wear / cutting length

Performance test 2 of Phoenix series, PSE insert for shoulder milling

"Photograph when processing 1.5 m"PSE / other company's product

Long lifespan machining of NAK80 (40HRC)

Insert chipping occurred with other companies' products, but PSE was stable without chipping under the same conditions, and approx. twice the durability was obtained.

Tools to usePSE11R020SS20-3S
(φ20 × 3 flutes)		Products made by other manufacturers
Insert used
(grade)		ZDKT11T308SR-GL
(XP2040)		Carbide coating insert
Work materialNAK80 (40HRC)
Cutting speed130 m/minute (2,070 minutes^-1)
Feed speed1,400 mm/minute (0.23 mm/t)
Depth of cutap = 0.3 mm, ae = 10 mm
Cutting OilN/A (air blow)
Machine usedVertical machining center (BT50)
Performance test 3 of Phoenix series, PSE insert for shoulder milling

Time

Longer lifespan of roughing

Improved abrasion resistance compared to other companies' products. By suppressing the progress of wear, it has become possible to significantly improve durability.

Tools to usePSE15R032SS32-3S
(φ32 × 3 flutes)		Products made by other manufacturers
Insert used
(grade)		ZDKT150508SR-GM
(XC3030)		Carbide coating insert
Work materialS50C
Cutting speed180 m/minute (1,790 minutes^-1)
Feed speed1,000 mm/minute (0.2 mm/t)
Depth of cutap = 3 mm, ae = 25.2 mm
Cutting OilN/A (air blow)
Machine usedHorizontal machining center (BT50)
Performance test 4 of Phoenix series, PSE insert for shoulder milling

Cutting length

Performance test 5 of Phoenix series, PSE insert for shoulder milling

Photograph after PSE 128 m processing

Front processing of machine parts

Although it was frontal processing on the parts where there were many holes, requiring intermittent processing, it was possible to do processing 1.4 times more efficiently than other companies' products.
Furthermore, heat generation was suppressed, distortion of the workpiece was also suppressed compared to other companies' products, and the effect on the next process could be improved.

Tools to usePSE15R100M31.7-10
(φ100 × 10 flutes)		Products made by other manufacturers
Insert used
(grade)		ZDKT150508SR-GM
(XP2040)		Carbide coating insert
Work materialSUS304
Cutting speed150 m/minute (478 minutes^-1)
Feed speed720 mm/minute (0.15 mm/t)500 mm/minute (0.15 mm/t)
Depth of cutap = 1 mm, ae = 60 mm
Cutting OilWater-soluble cutting oil
Machine usedHorizontal machining center (BT40)
Cutting amount43.2 cm^3/minute30 cm^3/minute
Performance test 6 of Phoenix series, PSE insert for shoulder milling

Cutting amount

Nozzle piece grooving

Stainless steel grooving.
With other companies' products, cutting chips were caught and defects occurred at an early stage, but with PSE, cutting chip discharge was stable, so it was possible to process 10 workpieces with a significant increase.

Tools to usePSE11R020SS20-3S
(φ20 × 3 flutes)		Products made by other manufacturers
Insert used
(grade)		ZDKT11T308ER-SM (XC5040)Carbide coating insert
Work materialSUS630
Cutting speed160 m/minute (2,548 minutes^-1)
Feed speed510 mm/minute (0.07 mm/t)
Depth of cutap = 2 mm, ae = 20 mm
Cutting OilWater-soluble cutting oil
Machine usedMultifunction milling machine
Performance test 7 of Phoenix series, PSE insert for shoulder milling

Number of workpieces for processing

Long lifespan machining of chamber

Dry machining of stainless steel.
In the comparison of the front machining of the chamber opening under the same conditions, the conventional tool was damaged at an early stage and machining could not be continued, but the PSE was more than twice as durable.

Tools to usePSE15R080M25.4-8
(φ80 × 8 flutes)		Products made by other manufacturers
Insert used
(grade)		ZDKT150508SR-GM (XP2040)Carbide coating insert
Work materialSUS304
Cutting speed180 m/minute (717 minutes^-1)
Feed speed700 mm/minute (0.12 mm/t)
Depth of cutap = 1 mm, ae = 60 mm
Cutting OilN/A (air blow)
Machine usedHorizontal machining center (BT50)
Performance test 8 of Phoenix series, PSE insert for shoulder milling

Cutting length

Roughing of aircraft parts

In the roughing of aircraft parts, comparative processing was performed under the same conditions, and chipping occurred with other companies' products. PSE had normal wear and was 1.5 times more durable.

Tools to usePSE11R025SS25-4S
(φ25 × 4 flutes)		Products made by other manufacturers
Insert used
(grade)		ZDKT11T308ER-SM
(XC5040)		Carbide coating insert
Work materialβ-titanium alloy
Cutting speed40 m/minute (510 minutes^-1)
Feed amount per flute160 mm/minute (0.08 mm/t)
Depth of cutap = 5 mm, ae = 10 mm
Cutting OilWater-soluble cutting oil
Machine usedHorizontal machining center (BT40)
Performance test 9 of Phoenix series, PSE insert for shoulder milling

Cutting length

Performance test 10 of Phoenix series, PSE insert for shoulder milling

PSE / other company's product

 
 

In-house test DH31S (48HRC)

Tools to usePSE11R032SS32-3S
(φ32 × 3 flutes)		Other manufacturers' products A, B
Insert used
(grade)		ZDKT11T308SR-HR
(XP6015)		Carbide coating insert
Work materialDH31S (48HRC)
Cutting speed50 m/minute (497 minutes^-1)
Feed speed150 mm/minute (0.1 mm/t)
Depth of cutap = 5 mm, ae = 1 mm
Cutting OilN/A (air blow)
Machine usedVertical machining center (BT40)
Performance test 11 of Phoenix series, PSE insert for shoulder milling

Cutting length

Stable processing of the build-up part

The durability of other companies' products was not stable due to frequent insert defects. With PSE (XP6015), durability was stable, and it was possible to increase durability by approx. 1.7 times.

Tools to usePSE15R032SS32-3S
(φ32 × 3 flutes)		Products made by other manufacturers
Insert used
(grade)		ZDKT11T308SR-HR
(XP6015)		Carbide coating insert
Work materialOverlay part (56HRC)
Cutting speed30 m/min (300 minutes^-1)
Feed speed110 mm/minute (0.12 mm/t)
Depth of cutap = 11 mm, ae = 5 to 20 mm
Cutting OilN/A (air blow)
Machine usedVertical machining center (BT50)
Performance test 12 of Phoenix series, PSE insert for shoulder milling

Number of workpieces for processing

Drawing

Drawing of Phoenix series, PSE insert for shoulder milling

Recommended cutting conditions

Recommended cutting condition table

Cutting condition 1 of Phoenix series, PSE insert for shoulder milling

Maximum tilt angle during ramping and helical machining (E)

Cutting condition 4 of Phoenix series, PSE insert for shoulder milling
Cutting condition 2 of Phoenix series, PSE insert for shoulder milling
Cutting condition 3 of Phoenix series, PSE insert for shoulder milling

Compatible work material

Recommended material for each work material

◎: First recommended material○: Second recommended material
Recommended material of Phoenix series, PSE insert for shoulder milling

NM: For aluminum alloy · GL: For light cutting · GM: For medium cutting · GR: For heavy cutting · HR: For high hardness steel · SM: For heat-resistant alloys

Selection support information

Wide Variations

Selection support 1 of Phoenix series, PSE insert for shoulder milling

Shoulder milling cutter, straight shank type, PSE SS

Type 1

Selection support 2 of Phoenix series, PSE insert for shoulder milling

With oil hole

Type 2

Selection support 3 of Phoenix series, PSE insert for shoulder milling

With oil hole

Tool
No.		NominalOuter diameter
DC		Number of flutes
ZEFP		Shank diameter
DCON		Overall length
LF		Body length
LH		APMXWeight
(kg)		Compatible
insert		Shape type
Type
7801100PSE11R016SS16-2S162169025100.12(1)1
7801121PSE11R016SS16-2L1621615050100.211
7801139PSE11R017SS16-2L※ 1721615025100.222
7801116PSE11R018SS16-2S※ 182169025100.132
7801122PSE11R018SS16-2L※ 1821615025100.212
7801101PSE11R020SS20-2S2022010030100.211
7801115PSE11R020SS20-3S2032010030100.211
7801123PSE11R020SS20-3L2032016060100.341
7801140PSE11R021SS20-3L※ 2132016030100.352
7801117PSE11R022SS20-3S※ 2232011030100.242
7801124PSE11R022SS20-3L※ 2232016030100.352
7801102PSE11R025SS25-3S2532512035100.401
7801125PSE11R025SS25-3L2532517070100.571
7801104PSE11R025SS25-4S2542512035100.401
7801141PSE11R026SS25-3L※ 2632517035100.592
7801126PSE11R028SS25-3L※ 2832517035100.592
7801118PSE11R028SS25-4S※ 2842512035100.422
7801127PSE11R030SS32-3L3033219090101.011
7801119PSE11R030SS32-4S3043213045100.691
7801103PSE11R032SS32-3S3233213045100.731
7801128PSE11R032SS32-3L3233219090101.081
7801105PSE11R032SS32-5S3253212540100.701
7801142PSE11R033SS32-3L※ 3333219035101.092
7801129PSE11R035SS32-3L※ 3533219035101.112
7801120PSE11R035SS32-5S※ 3553213035100.752

* Thick flute type

Tool
No.		NominalOuter diameter
DC		Number of flutes
ZEFP		Shank diameter
DCON		Overall length
LF		Body length
LH		APMXWeight
(kg)		Compatible
insert		Shape type
7801106PSE15R025SS25-2S2522512035140.38(2)1
7801133PSE15R025SS25-2L2522517070140.551
7801143PSE15R026SS25-2L※ 2622517035140.572
7801130PSE15R028SS25-2S※ 2822512035140.402
7801134PSE15R028SS25-2L※ 2822517035140.582
7801131PSE15R030SS32-3S3033213045140.671
7801135PSE15R030SS32-3L3033219090140.981
7801107PSE15R032SS32-2S3223213045140.701
7801111PSE15R032SS32-3S3233213045140.691
7801136PSE15R032SS32-3L3233219090141.041
7801144PSE15R033SS32-3L※ 3333219045141.072
7801132PSE15R035SS32-3S※ 3533213035140.722
7801137PSE15R035SS32-3L※ 3533219045141.082
7801108PSE15R040SS32-3S4033214050140.822
7801138PSE15R040SS32-3L4033219045141.112
7801112PSE15R040SS32-4S4043214050140.832
7801109PSE15R050SS32-3S5033213045140.882
7801113PSE15R050SS32-5S5053213045140.872
7801110PSE15R063SS32-4S6343213045141.042
7801114PSE15R063SS32-6S6363213045141.042

* Thick flute type

Shoulder milling cutter, bore type, PSE BORE

Type 1

Selection support 6 of Phoenix series, PSE insert for shoulder milling

With lubrication hole (power screw specification)

Type 2

Selection support 7 of Phoenix series, PSE insert for shoulder milling

With oil hole

Type 3

Selection support 8 of Phoenix series, PSE insert for shoulder milling

Without oil hole

Tool
No.		NominalOuter diameter
DC		Number of flutes
ZEFP		Cutter height LFBoss diameter
DCSFMS		Hole diameter
DCON		Flange keywayAPMXWeight
(kg)		Compatible
insert		Shape type
Type
Width
KWW		Depth b
7801000PSE11R040M16-44044038168.45.6100.21(1)1
7801004PSE11R040M16-64064038168.45.6100.221
7801001PSE11R050M22-550540452210.46.3100.301
7801005PSE11R050M22-750740452210.46.3100.331
7801002PSE11R063M22-663640502210.46.3100.502
7801006PSE11R063M22-863840502210.46.3101.072
7801020PSE11R080M25.4-7807506025.49.56101.052
7801003PSE11R080M27-780750602712.47101.042
7801021PSE11R080M25.4-108010506025.49.56101.042
7801007PSE11R080M27-10801050602712.47101.032
7801008PSE15R040M16-34034038168.45.6140.19(2)1
7801014PSE15R040M16-44044038168.45.6140.191
7801009PSE15R050M22-350340452210.46.3140.301
7801015PSE15R050M22-550540452210.46.3140.281
7801010PSE15R063M22-463440502210.46.3140.472
7801016PSE15R063M22-663640502210.46.3140.462
7801022PSE15R080M25.4-5805506025.49.56141.002
7801011PSE15R080M27-580550602712.47140.992
7801025PSE15R080M25.4-8808506025.49.56141.012
7801017PSE15R080M27-880850602712.47141.002
7801023PSE15R100M31.7-71007507031.7512.78141.453
7801012PSE15R100M32-7100750703214.48141.582
7801026PSE15R100M31.7-1010010507031.7512.78141.503
7801018PSE15R100M32-101001050703214.48141.632
7801024PSE15R125M38.1-81258639038.115.910143.133
7801027PSE15R125M38.1-1112511639038.115.910143.153

Shoulder milling cutter, screw-in type, PSE SF

Selection support 9 of Phoenix series, PSE insert for shoulder milling

With oil hole

Tool
No.		NominalOuter diameter
DC		Number of flutes
ZEFP		Mounting diameter
DCON		Screw size
CRKS		Wrench sizeOverall length
LF		End face diameter
DCSFMS		APMXWeight
(kg)		Compatible
insert
7801600PSE11R016SF8-21628.5M8102714.5100.03(1)
7801612PSE11R017SF8-2※ 1728.5M8102714.5100.03
7801613PSE11R018SF8-2※ 1828.5M8102714.5100.03
7801601PSE11R020SF10-320310.5M10143318100.06
7801614PSE11R021SF10-3※ 21310.5M10143318100.06
7801615PSE11R022SF10-3※ 22310.5M10143318100.06
7801602PSE11R025SF12-425412.5M12173523100.10
7801616PSE11R026SF12-3※ 26312.5M12173523100.10
7801603PSE11R028SF12-4※ 28412.5M12173523100.11
7801604PSE11R032SF16-532517M16224028100.19
7801617PSE11R033SF16-3※ 33317M16224028100.20
7801605PSE11R035SF16-5※ 35517M16224028100.20
7801606PSE11R040SF16-640617M16224028100.22
7801607PSE15R025SF12-225212.5M12173523140.09(2)
7801618PSE15R026SF12-2※ 26212.5M12173523140.10
7801608PSE15R028SF12-2※ 28212.5M12173523140.10
7801609PSE15R032SF16-332317M16224028140.17
7801619PSE15R033SF16-3※ 33317M16224028140.18
7801610PSE15R035SF16-3※ 35317M16224028140.18
7801611PSE15R040SF16-440417M16224028140.20

(1) and (2) are equivalent to the compatible insert numbers in the parts table.

* PSE thick flute type

The thick blade type has a larger tool outer diameter than the shank diameter, making it ideal for deep standing wall machining and pocket machining of mold parts.
Selection support 10 of Phoenix series, PSE insert for shoulder milling

Part

Selection support 11 of Phoenix series, PSE insert for shoulder milling

Please purchase the wrench separately.

30
45
60
  1. 1
Part Number
ZDKT11T308SR-GR-XC3020
Part NumberStandard Unit PriceMinimum order quantityVolume DiscountDays to ShipWork Material Material Type Nominal Work material details Tool No Dimension Thickness T
(mm) 		A x B
(mm) 		R
(mm) 		Sub Blade B
(mm) 		Material

MYR 64.16

10 Piece(s) 4 Day(s) or more Steel / Cast IronXC3020ZDKT11T308SR-GR-78270333.811×6.80.81.4Coating

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  1. 1
 

Basic Information

Shape (First Character in Model Number) Others Clearance Angle D (15°) Number of Teeth 2

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Specification/Dimensions

  • Work Material

    • Steel
    • Stainless Steel
    • Cast Iron
    • Non-Ferrous Metal
    • Heat-Resistant Alloy, Titanium Alloy
    • High-Hardness Material

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  • Work material details

    • Heat-resistant steel

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  • type

    • ZDHT
    • ZDKT

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  • Material Type

    • CK010
    • XC1015
    • XP2025
    • XP2040
    • XC3020
    • XP3025
    • XC3030
    • XP3035
    • XC5035
    • XC5040
    • XP6015

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  • Nominal

    • ZDHT11T302FR-NM
    • ZDKT11T302FR-NM
    • ZDHT11T304FR-NM
    • ZDKT11T304ER-SM
    • ZDKT11T304FR-NM
    • ZDKT11T304SR-GL
    • ZDKT11T304SR-GM
    • ZDHT11T308FR-NM
    • ZDKT11T308ER-SM
    • ZDKT11T308FR-NM
    • ZDKT11T308SR-GL
    • ZDKT11T308SR-GM
    • ZDKT11T308SR-GR
    • ZDKT11T308SR-HR
    • ZDHT11T312FR-NM
    • ZDKT11T312ER-SM
    • ZDKT11T312SR-GL
    • ZDKT11T312SR-GM
    • ZDHT11T316FR-NM
    • ZDKT11T316ER-SM
    • ZDHT11T320FR-NM
    • ZDKT11T320ER-SM
    • ZDKT11T320SR-GL
    • ZDKT11T320SR-GM
    • ZDHT11T325FR-NM
    • ZDKT11T325ER-SM
    • ZDKT11T325SR-GM
    • ZDKT11T330SR-GM
    • ZDHT11T332FR-NM
    • ZDKT11T332ER-SM
    • ZDKT11T332SR-GL
    • ZDHT11T340FR-NM
    • ZDKT11T340ER-SM
    • ZDKT11T340SR-GM
    • ZDHT11T350FR-NM
    • ZDKT150508ER-SM
    • ZDKT150508FR-NM
    • ZDKT150508SR-GL
    • ZDKT150508SR-GM
    • ZDKT150508SR-GR
    • ZDKT150508SR-HR
    • ZDKT150512SR-GM
    • ZDKT150516SR-GM
    • ZDKT150520SR-GM
    • ZDKT150530SR-GM
    • ZDKT150540SR-GM
    • ZDKT150550SR-GM

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Days to Ship

    • All
    • 4 Day(s) or Less
    • 5 Day(s) or Less
    • 14 Day(s) or Less

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